companyAerospace / Advanced Composites ManufacturingUSA

Carbon Fiber Composites manufacturers

A specialized aerospace composites manufacturer based in Ona, West Virginia.

Carbon Fiber Composites Inc. is a private manufacturing company that has produced and fabricated composite airframe parts since 2003. The company utilizes mil-spec carbon fiber fabrics, polyester gelcoat, and vinyl ester resin to create components in production-quality molds.

Their portfolio includes the production of composite parts for the Safari 500 kit helicopter, as well as the tooling and parts for the Safari 500 prototype. Led by President Brian Alley, the company is a member of the Marshall Advanced Manufacturing Center B2B West Virginia manufacturing network.

Innovation in aircraft design is a key focus for the company, as evidenced by a $10,000 award from the Robert C. Byrd Institute (RCBI) to develop a new aircraft concept. This partnership provides technical and engineering assistance, including computer-aided design and airflow studies, to move the concept from design to production testing.

Ideas that could help Carbon Fiber Composites manufacturers

LightImpact Certification Tool
A physics-based auditing tool for automotive suppliers to certify the actual carbon-reduction value of lightweight components. It replaces generic energy reduction values with precise calculations that account for material properties and end-of-life recycling strategies.
Why it helps: Can provide evidence-based data to OEMs to justify the premium price of lightweight materials over steel.