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Comprehensive Analysis of Current Primary Measures to Mitigate Brake Wear Particle Emissions from Light-Duty Vehicles

Lukas Storch, Christopher Hamatschek, David Hesse, Felix E. Feist, Thomas Bachmann, Philipp Eichler et al. · 2023 · 40 citationsRead the paper

Exhaust regulations and improved exhaust gas treatment systems have already initiated the trend that brings emissions from brakes and tires to the forefront of traffic-induced particulate matter. The health and environmental relevance of particulate matter has resulted in regulators, industry, and research institutions prioritising the mitigation of non-exhaust particle emissions. To this end, under the umbrella of the United Nations Economic Commission for Europe World Forum for Harmonisation of Vehicle Regulations (UNECE WP.29), the Working Party on Pollution and Energy (GRPE) mandated the Particle Measurement Programme Informal Working Group (PMP-IWG) to develop a Global Technical Regulation (GTR) for measuring brake dust. The standards and procedures defined within the GTR should eventually form the basis for the introduction of a Euro 7 limit value for brake emissions. The purpose of this measurement campaign is to provide an exemplary overview of the emission behaviour of wheel brakes and friction pairings currently available on the market and to identify possible reduction potential with regard to particulate emissions. All measurements were carried out taking into account the draft GTR valid at the time of execution. For the investigations, brakes were selected using the example of different vehicle classes, brake concepts (disc and drum brake), vehicle axles (front and rear axle), and alternative friction materials (brake disc and pads/shoes). Thus, the use of wear-resistant discs and improved brake pad compositions are able to achieve significantly lower emissions. In addition, the measurement of brake dust emissions from vehicles with different levels of electrification was considered. Electrical braking was modelled and applied to the Worldwide Harmonised Light-Duty Vehicles Test Procedure (WLTP) Brake Cycle, which has demonstrated high emission reduction potentials depending on the electrification level.

What the full text shows

Shown in the lab
  • Electrification of braking systems provides the highest reduction in PM10 emissions. — up to 79.2% reduction (Compared to OEM standard components)
  • Coated brake discs significantly reduce PM10 emissions. — up to 78.9% reduction (Compared to OEM standard components)
  • Alternative brake shoe materials reduce PM10 emissions. — up to 72.7% reduction (Compared to OEM standard components)
  • Improved brake lining qualities reduce PM10 emissions. — up to 67.9% reduction (Compared to OEM standard components)
  • A C-segment vehicle using OEM GCI discs and ECE pads exceeds proposed Euro 7 PM10 limits. — 13.6 mg/km/vehicle vs 7 mg/km/vehicle limit (C-segment vehicle, OEM GCI + ECE friction pairing)
  • Rear-axle brakes contribute significantly less to total vehicle emissions than front-axle brakes. — 23% of total PM mass and 11% of total PN (C-segment vehicle, OEM GCI + ECE friction pairing)
Setup
Inertia dynamometer (Link 3900 NVH) with TU Ilmenau CVS; tested various vehicle classes, brake concepts (disc/drum), and friction materials on a C-segment vehicle benchmark.
How
Brake emissions were measured on an inertia dynamometer using a constant volume sampling (CVS) system with isokinetic probes and a three-stage cascade impactor. Electrification was modeled and applied to the WLTP Brake Cycle to evaluate reduction potentials.
Limitations
Use of cascade impactors deviates from the final UN GTR specification (which prefers cyclone separation). · Calliper positions were vehicle-specific rather than the GTR-specified 12 o'clock position. · Temperature corridors for drum brakes and HMC friction pairings are not validated. · Electrification modeling uses friction braking share coefficients which may not fully represent real regenerative braking.

Summarized by Gemma 4 from the open-access full text · 8 Oct 2026. Read it